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HIGH POWER RELAY
1 POLE-- 12, 30, 40 A
(FOR AUTOMOTIVE APPLICATIONS)
FRL-274 SERIES
n FEATURES
Highcurrentswitchingandcarrybyusingnewconductivematerials. l SuitableforautomotiveapplicationssuchasABS,powerassisted steering,etc. l Highheatresistance(40Atype) Designedforuseinhighambienttemperature,suchasenginecompartment,andabletocarrycontinuouscurrentof20Ain+125C. l Newcontactmaterial Newcontactmaterialformulationwhichisresistanttowelding. l Threetypesofcontactgaps(0.4mm,1.0mm,1.4mm)
l l
RoHS compliant
RoHScompliantsincedatecode:0631 Pleaseseepage8formoreinformation
1. 40A Type
n ORDERING INFORMATION
[Example] FRL-274 N D012/ 81 (a) (b) (c) (d) C Y (e) (f ) -01A -001 (g) (h)
(a) (b) (c) (d) (e) (f) (g) (h)
SeriesName Enclosure NominalVoltage CarryingCurrent ContactArrangement ContactMaterial CoverTerminal CustomDesignation
FRL-274:FRL-274Series N:Plasticsealedtype D012 81 A C Y :12VDC :40Atype :1formA :1formC :Silver-tinoxide
01A :w/cover,wideterminalwidth Tobeassignedcustomspecification
1
FRL-274 SERIES
n ORDERING INFORMATION
2. Standard Type
[Example]
(a) (b) (c) (d) (e) (f) (g) (h) (i) (j)
FRL-274 N (a) (b)
D 012 / 01 C (c) (d) (e) (f )

S - 01A - *** (-S) (g) (h) (i) (j)

SeriesName Enclosure CoilType NominalVoltage ContactGap
FRL-274:FRL-274Series N :Plasticsealedtype D H
:Standard(nominalpower1.7to2.1W) :Lowpower(nominalpower0.6W)
009 :9VDC 012 :12VDC 024 :24VDC 01 51 61 A C Y A 01A Nil -S :Standardgap(0.4mmgap) :1.0mmgap :1.4mmgap :1formA(SPST-NO) :1formC(SPDT) :Silver-tinoxide :standardterminalwidth :wideterminalwidth :Standardtray :Carriertube
ContactArrangement ContactMaterial CoverTerminal CustomDesignation Package
Tobeassignedcustomspecification
2
FRL-274 SERIES
n SPECIFICATIONS
Specifications Item 30A Arrangement Material Voltage Drop (resistance) Rating Gap Contact Max. Carrying Current 20 C: 30A continuous 40A 10 minutes Silver-tin oxid e Max. 300mV initial (at 5 Amps, 12VDC) Max. 500mV after durability test (at 5 Amps, 12VDC) 14 VDC 30A (motor 14 VDC 40A (motor lock) lock) 01: 0.4mm ga p 01: 0.4mm ga p 20 C 40A continuous 50A 1 hour 125 C: 20A continuous 40A 10 minutes 28 VDC 12A (motor lock) 51: 1.0mm gap 61: 1.4mm gap 20 C: 30A continuous 12V Battery 40 A 1 form A (SPDT-NO), 1 form C (SPDT ) 24V Battery
Max. Switching Frequency Min. Switching Load (*1) (reference) Coil Insulation Operating Temperature Storage Temperature Resistance Dielectric Strength Operate (at nominal value) Release (at nominal value) Mechanical Electrical Vibration Resistance Other Shock Resistance Weight
Mechanical: 1,000 operations/hour Electrical: 1,800 operations/hour 0.6 W minimum (50 mA minimum) -40 C to +85 C (no frost) (refer to Characterstic data) -40 C to +100 C (no frost ) Minimum 100M (at 500VDC ) 500 VAC 1 minimu m 0.4mm gap: max.10ms 0.4mm gap: max.5ms 10x1 06 operations minimum 100x1 03 operations minimum 10 to 55 Hz (double amplitude of 1.5mm ) 1.0mm gap: max.10m s 1.4mm gap: max.15ms 1.0mm gap: max. 8m s 1.4mm gap: max.10 ms
Time value
Life
Misoperation 100m/ s2 (111 ms) Endurance 1000m/ s2 (111 ms) Approximately 20 g
*1Valueswhenswitchingaresistiveloadatnormalroomtemperatureandhumidityandinacleanenvironment.Theminimum applicableloadvarieswiththeswitchingfrequencyandoperatingenvironment.
3
FRL-274 SERIES
n COIL DATA CHART
Must Operate Voltage 20 C 6.3 V 7.0 V 8.4 V 6.5 V 6.3 V Coil Tempera80 C ture Rise 7.8 V 8.7 V 10.4 V 8.0 V 8.0 V Approx. 75 C Approx. 65 C Approx. 75 C Approx. 85 C Approx. 35 C
Type
Contact Gap
Nominal Power
Coil Voltage 9 VDC
Part Number FRL-274NH009/01 Y - A FRL-274NH010/01 Y - A FRL-274NH012/01 Y - A FRL-274ND009/01 Y - A FRL-274ND009/81 Y - 01 FRL-274ND024/51 Y - A FRL-274ND024/61 Y - A
Coil Resistance (10%) at 20 C 135 165 240 85 165 340 275
12V Battery
lower power 0.6W 0.4mm Standard 1.7W 40A type 0.87W
10 VDC 12 VDC 12 VDC 12VDC 24 VD C 24 VD C
24V Battery
1.0mm 1.4mm
1.7 W 2.1 W
16.8 V 21.0 V 16.8 V 21.0 V
n CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY
60 50 45 40 35 30 25 20 15 10 5
: Locked motor load 1 0.4 mm gap 2 1.0 mm gap A 3 1.4 mm gap : Load (1) 0.4 mm gap (2) 1.0 mm gap A (3) 1.4 mm gap (4) 1.0 mm gap B
Contact switching current(A)
(4)
(1) 1 2
(2) 3
(3)
Test circuit A
Relay
Test circuit B
Relay
Load
Locked motor or resistive load
Load Resistive load
10
Voltage between contacts (VDC)
15
20
25 30 35 40
50
4
FRL-274 SERIES
2. OPERATING COIL VOLTAGE (EXAMPLE)
[40Atype]
130 120 110 100 90 80 70 60 50 40
C
[Standard (D type)]
on ta ct
[Low power (H type)] 160 150 140 130 120 110 100 90 80 70 60
C
I o nte re per rmi qu at tta on ire ion nt ta d is ct at ca 15 rry A 15 A
Ratio of operating voltage to rated coil voltage(%)
Ratio of operating voltage to rated coil voltage(%)
130 120 110 Contact carry 15 A 100 90 80 70 60 50 10
15
A
Continuous carrying range
Continuous carry range Pick-up voltage of 51,56 type
% of the rated coil voltage
ca
rry
Intermittant operation is required at 15 A
Continuous carrying range
u Pick-
p vo
ltage
Pick-
up vo
ltage
Pick-up voltage of 01 type (0.4 mm gap)
-10 0 10 20 30 40 50 60 70 80 Operating temperature range (C)
0 10 20 30 40 50 60 70 80 Operating temperature range(C)
Pick
oltag -up v
e
10 0 10 20 30 40 50 60 70 80 Operating temperature range (C)
3. LIFE TEST (EXAMPLE)
[40Atype]
*Shift of pick-up and drop-out voltage 100 80 60 40 20 0 Pick-up
Ratio of pick-up and drop-out values to rated coil voltages (%)
*Test item 16 VDC, 40 A Motor lock 2 x 105 operations
*Test circuit
Drop-out
Initial
20
50
100 No. of operations (x104)
500
1,000
*Circuit wave form 40 A
*Shift of contact resistance 1,000
Contact resistance (m)
(measured at 6 V-1 A)
100
0A
10
1
Initial
20
50
100 No. of operations (x10 )
4
500
1,000
5
FRL-274 SERIES
LIFE TEST (EXAMPLE)
[Standardtype] Test Item Test circuit

N.O DC14V-65Wx 2 N.C. DC14V-60Wx 2 Halogenlampload 500,000operationsminimum (contactmaterial: specialsilveralloy)
N.C. N.O. 65 W 2 14 V 60 W 2
RL-1

DC14V-30A Motorlock 100,000operationsminimum (contactmaterial: silvercopper)
N.O.
M
N.C.
14 V N.O. RL-2 N.C.

DC30V-1.6A Motorfree 200,000operationsminimum (contactmaterial: silvercopper)
30 V Motor N.C. N.O.
n REFERENCE DATA
[40Atype]
DistributionofOperate&ReleaseVoltage
FRL-274(40ATYPE) n=100 Operate Release
DistributionofOperate&ReleaseTime
FRL-274(40ATYPE) n=100 Operate Release
DistributionofContactResistance
FRL-274(40ATYPE) n=100
Distribution
NominalVoltageMultiplyingFactor(%)
Times(ms)
ContactResistance(m)
6
FRL-274 SERIES
n REFERENCE DATA
[Standardtype]
DistributionofOperate&ReleaseVoltage
FRL-274 n=100 Operate Release
DistributionofOperate&ReleaseTime
FRL-274 n=100 Operate Release
DistributionofContactResistance
FRL-274 n=100
Distribution
NominalVoltageMultiplyingFactor(%)
Times(ms)
ContactResistance(m)
n DIMENSIONS
Unit:mm
7
FRL-274 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relaysproducedafterthespecificdatecodethatisindicatedoneachdatasheetarelead-free now.Mostofoursignalandpowerrelaysarelead-free.PleaserefertoLead-FreeStatusInfo. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l LeadfreesolderpastecurrentlyusedinrelaysisSn-3.0Ag-0.5Cu. l AllsignalandmostpowerrelaysalsocomplywithRoHS.Pleaserefertoindividualdata sheets.RelaysthatareRoHScompliantdonotcontainthe5hazardousmaterialsthat arerestrictedbyRoHSdirective(lead,mercury,chromiumIV,PBB,PBDE). l Ithasbeenverifiedthatusinglead-freerelaysinleadedassemblyprocesswillnotcauseany problems(compatible). l "LF"ismarkedoneachouterandinnercarton.(Nomarkingonindividualrelays). l Toavoidleadedrelays(forlead-freesample,etc.)pleaseconsultwithareasalesoffice. l Wewillshipleadedrelaysaslongastheleadedrelayinventoryexists. Note:CadmiumwasexemptedfromRoHSonOctober21,2005.(AmendmenttoDirective2002/95/EC)
l

2. Recommended Lead Free Solder Profile
l
RecommendedsolderpasteSn-3.0Ag-0.5Cu.
Reflow Solder condtion Flow Solder condtion:
Pre-heating: Soldering: maximum120C dipwithin5sec.at 260Csolerbath
Solder by Soldering Iron:
SolderingIron Temperature: maximum360C Duration: maximum3sec.
We highly recommend that you confirm your actual solder conditions
3. Moisture Sensitivity
l
MoistureSensitivityLevelstandardisnotapplicabletoelectromechanicalrealys. DippedSnAgCusolderisknownaslowrisktinwhisker.Noconsiderablelengthwhiskerwasfoundbyourin housetest.
4. Tin Whisker
l
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FRL-274 SERIES
Fujitsu Components International Headquarter Offices
Japan FujitsuComponentLimited Gotanda-ChuoBuilding 3-5,Higashigotanda2-chome,Shinagawa-ku Tokyo1418630,Japan Tel:(81-3)5449-7010 Fax:(81-3)5449-2626 Email:promothq@fcl.fujitsu.com Web:www.fcl.fujitsu.com North and South America FujitsuComponentsAmerica,Inc. 250E.CaribbeanDrive Sunnyvale,CA94089U.S.A. Tel:(1-408)745-4900 Fax:(1-408)745-4970 Email:components@us.fujitsu.com Web:http://www.fujitsu.com/us/services/edevices/components/ Europe FujitsuComponentsEuropeB.V. Diamantlaan25 2132WVHoofddorp Netherlands Tel:(31-23)5560910 Fax:(31-23)5560950 Email:info@fceu.fujitsu.com Web:emea.fujitsu.com/components/ Asia Pacific FujitsuComponentsAsiaLtd. 102EPasirPanjangRoad #01-01CitilinkWarehouseComplex Singapore118529 Tel:(65)6375-8560 Fax:(65)6273-3021 Email:fcal@fcal.fujitsu.com Web:http://www.fujitsu.com/sg/services/micro/components/
(c)2006FujitsuComponentsAmerica,Inc.Allrightsreserved.Alltrademarksorregisteredtrademarksarethepropertyoftheirrespective owners. FujitsuComponentsAmericaoritsaffiliatesdonotwarrantthatthecontentofdatasheetiserrorfree.Inacontinuingefforttoimproveour productsFujitsuComponentsAmerica,Inc.oritsaffiliatesreservetherighttochangespecifications/datasheetswithoutpriornotice. Rev.October06/2006
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